At Carbon ThreeSixty, we push the boundaries of what unmanned aerial vehicles (UAVs) can achieve. By combining cutting-edge composite materials with end-to-end in-house capabilities, we manufacture drones that are lighter, stronger, smarter, and built to perform in the most demanding environments.
From initial aerodynamic optimisation to high-volume production, we are your turnkey partner for advanced composite UAV manufacturing.
Great aerospace engineering doesn’t happen in a vacuum. Our specialised team handles everything under one roof, ensuring a seamless transition from the drawing board to the factory floor.
Aerodynamic & Structural Simulation: We use advanced FEA (Finite Element Analysis) and CFD (Computational Fluid Dynamics) to simulate real-world stresses, ensuring maximum structural integrity with minimum weight.
Design for Manufacture (DFM): By integrating manufacturing constraints directly into the design phase, we eliminate costly revisions, reduce material waste, and accelerate your time-to-market.
We don’t just use composites; we optimize them at a molecular level. Utilising state-of-the-art Tailored Fibre Placement (TFP), we precisely deposit carbon, glass, or aramid fibres exactly where the structural loads demand them.
Unmatched Weight Savings: By placing fibres only where they are needed, we eliminate dead weight, significantly boosting your drone’s payload capacity and flight times.
Localized Reinforcement: TFP allows us to continuously steer fibres around complex geometries, high-stress attachment points, and motor mounts without cutting the material, maintaining optimal structural continuity.
Cost-Efficient Premium Quality: TFP drastically reduces raw material scrap rates compared to traditional woven fabric layouts, making ultra-high-performance composites commercially viable.
Whether you need an agile fleet of specialised prototypes or thousands of units for global deployment, our facility is built to scale.
Automated & Repeatable Processes: We leverage advanced automation and precision curing ovens to ensure that drone number 1,000 is identical in weight, balance, and strength to drone number 1.
Robust Supply Chain Integration: Our large-scale manufacturing infrastructure is backed by strict aerospace-grade quality management systems, guaranteeing traceability, consistency, and on-time delivery for high-volume contracts.
